The Hypertherm Powermax85 SYNC plasma cutter is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Hypertherm Powermax85 SYNC plasma cutter maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.
Hypertherm Powermax85 SYNC plasma cutter Benefits
Easy to use
- Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
- RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
- End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
- Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Industry-leading reliability
- SmartSYNC torches are engineered for rugged, industrial environments.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Industry-leading reliability reduces production downtime.
Hypertherm Powermax85 SYNC plasma cutter Specifications
Cut capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 25 mm (1″) | 500 mm/min (20 ipm) |
| 32 mm (1-1/4″) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 38 mm (1-1/2″) | 125 mm/min (5 ipm) |
| Pierce* | 20 mm (3/4″) |
*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.
Maximum removal gouging
| Capacity | Metal removal rate | Gouge profile |
|---|---|---|
| Typical gouge | 8.2 kg (18.2 lbs.) per hour | 3.5 mm D x 6.6 mm W (0.14″ D x 0.26″ W) |
General specifications
| Input voltages | 200–480 V, 1-PH, 50/60 Hz
200–600 V, 3-PH, 50/60 Hz |
|---|---|
| Kilowatt output | 12.2 kW |
| Input current | 200/208/240/480,
1-PH 70/68/58/29 A @ 12.2 kW 200/208/240/480/600 V, 3-PH 42/40/35/18/17 A @ 12.2 KW |
| Output current | 25–85 A |
| Rated output voltage | 143 VDC |
| Duty cycle @ 104° F | 60% @ 85 A, 230–600 V, 3-PH
60% @ 85 A, 480 V, 1-PH 50% @ 85 A 240 V, 1-PH 50% @ 85 A, 200–208 V, 3-PH 40% @ 85 A, 200–208 V, 1-PH 100% @ 66 A, 230–600 V, 1/3-PH |
| Open circuit voltage (OCV) | 305 VDC |
| Dimensions with handles | 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H) |
| Weight w/7.6 m (25′) torch | 32 kg (67 lbs.) |
| Gas supply | Clean, dry, oil-free air or nitrogen |
| Optimum inlet gas pressure | 7.6–8.3 bar (110–120 psi) |
| Minimum inlet gas pressure | 5.2 bar (75 psi) |
| Recommended inlet gas flow rate | Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi)
Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi) |
| Input power cable length | 3 m (10′) |
| Power supply type | Inverter–IGBT |
| Engine drive requirement | 20 kW for full 85 A output |
| Certifications | CSA-certified for use in the Americas and Asia, except China |
| Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty |
Buying information
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
Standard configurations
| CSA | 75° hand torch | 75° and 15° hand torch | 180° full-length machine torch | 180° full-length machine torch and 75° hand torch | |||||
|---|---|---|---|---|---|---|---|---|---|
| Torch lead length | 7.6 m (25′) | 15.2 m (50′) | 7.6 m (25′) | 7.6 m (25′) | 10.7 m (35′) | 15.2 m (50′) | 10.7 m/7.6 m (35’/25′) | ||
| Powermax85 SYNC power supplies | Without remote pendant | With remote pendant | Without remote pendant | Without remote pendant | With remote pendant | Without remote pendant | With remote pendant | ||
| Standard power supply | 087183 | 087184 | 087187 | ||||||
| Power supply with CPC port and voltage divider | 087185 | 087186 | 087207 | 087189 | 087208 | 087190 | 087191 | ||
| Power supply with CPC port, voltage divider and serial port | 087192 | 087218 | 087219 | ||||||
| CE | 75° hand torch | 75° and 15° hand torch | 180° full-length machine torch | 180° full-length machine torch and 75° hand torch | |||||
|---|---|---|---|---|---|---|---|---|---|
| Torch lead length | 7.6 m (25′) | 15.2 m (50′) | 7.6 m (25′) | 7.6 m (25′) | 10.7 m (35′) | 15.2 m (50′) | 10.7 m/7.6 m (35’/25′) | ||
| Powermax85 SYNC power supplies | Without remote pendant | With remote pendant | Without remote pendant | Without remote pendant | With remote pendant | Without remote pendant | With remote pendant | ||
| Standard power supply | 087196 | 087197 | 087200 | ||||||
| Power supply with CPC port and voltage divider | 087198 | 087199 | 087201 | 087202 | 087203 | 087204 | |||
| Power supply with CPC port, voltage divider and serial port | 087205 | 087220 | 087206 | ||||||
Custom configurations
Select power supply, torch, work cable, cartridges, and other components
Power supply options
| Standard power supply | Power supply with CPC port and voltage divider | Power supply with CPC port, voltage divider and serial port | |
|---|---|---|---|
| Powermax85 SYNC 200–600 V CSA |
087213 | 087214 | 087215 |
| Powermax85 SYNC 400 V CE |
087210 | 087211 | 087212 |
Torch options
View the Torches and Consumables section below for torch and cartridge options.
Cable options
| Control cables | ||||||
|---|---|---|---|---|---|---|
| Cable length | Remote pendant | CNC, spade connector, divided voltage | CNC, spade connector, no divided voltage | CNC, D-sub connector, divided voltage | RS-485 Serial comm, unterminated | RS-485 Serial comm, D-sub |
| 7.6 m (25′) | 128650 | 228350 | 023206 | 223048 | 223236 | 223239 |
| 15.2 m (50′) | 128651 | 228351 | 023279 | 123896 | 223237 | 223240 |
| 22.8 m (75′) | 128652 | |||||
| Work cables | |||
|---|---|---|---|
| Cable length | Hand clamp | C-style clamp | Ring terminal |
| 7.6 m (25′) | 223035 | 223203 | 223209 |
| 15.2 m (50′) | 223034 | 223204 | 223210 |
| 22.8 m (75′) | 223033 | 223205 | 223211 |
Hypertherm Powermax85 SYNC plasma cutter Torches and consumables
SmartSYNC torches
SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.
| Hand torches | Machine torches | Robotic/Mini | ||||
|---|---|---|---|---|---|---|
| 75° | 15° | 180° | 180° | 90° | 45° | |
| 4.5 m (15′) | 059733 | |||||
| 7.6 m (25′) | 059726 | 059723 | 059719 | 059734 | 059731 | 059729 |
| 10.7 m (35′) | 059720 | |||||
| 15.2 m (50′) | 059727 | 059724 | 059721 | 059735 | 059732 | 059730 |
| 22.8 m (75′) | 059728 | 059725 | 059722 | 059767 | 059766 | |
Hypertherm Powermax85 SYNC plasma cutter Hypertherm cartridges
The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.
Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function. As a result, there may be burn marks on the tip of the cartridge. This is normal and not a sign of damage.
Drag cutting and FineCut for hand torches
| Hypertherm cartridges | |
| Process | Cartridge |
| 85 A | 428935 |
| 65 A | 428931 |
| 45 A | 428927 |
| FineCut® hand cutting | 428928 |
These cartridges have different dimensions as compared to traditional consumables which need to be factored when using cutting templates and guides.
Drag cartridge:
FineCut cartridge:
Hypertherm Powermax85 SYNC plasma cutter Mechanized and FineCut for machine torches
| Hypertherm cartridges | |
| Process | Cartridge |
| 85 A | 428934 |
| 65 A | 428930 |
| 45 A | 428925 |
| FineCut® mechanized cutting | 428926 |
| Ohmic ring kit | 428895
(contains 3 #420580 ohmic rings) |
Mechanized cartridges can be used on hand torches if a stand-off is desired.
Powermax85 SYNC plasma cutter Max removal and max control gouging
| Hypertherm cartridges | |
| Process | Cartridge |
| Max removal gouging 45–85 A | 428932 |
| Max control gouging 45–85 A | 428933 |
Powermax85 SYNC plasma cutter FlushCut options
| Hypertherm cartridges | |
| Process | FlushCut™ |
| 85 A | 428953 |
| 65 A | 428952 |
