Product

Hypertherm Powermax85 SYNC plasma cutter

The Hypertherm Powermax85 SYNC plasma cutter is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Hypertherm Powermax85 SYNC plasma cutter maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.

The Hypertherm Powermax85 SYNC plasma cutter is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Hypertherm Powermax85 SYNC plasma cutter maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.

Hypertherm Powermax85 SYNC plasma cutter Benefits

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

"Hypertherm


Industry-leading reliability

  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.
Hypertherm Powermax85 SYNC plasma cutter

Hypertherm Powermax85 SYNC plasma cutter Specifications

Cut capacity

Capacity Thickness Cut speed
Recommended 25 mm (1″) 500 mm/min (20 ipm)
32 mm (1-1/4″) 250 mm/min (10 ipm)
Severance (hand cutting) 38 mm (1-1/2″) 125 mm/min (5 ipm)
Pierce* 20 mm (3/4″)

*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.

 

Maximum removal gouging

Capacity Metal removal rate Gouge profile
Typical gouge 8.2 kg (18.2 lbs.) per hour 3.5 mm D x 6.6 mm W (0.14″ D x 0.26″ W)

General specifications

Input voltages 200–480 V, 1-PH, 50/60 Hz

200–600 V, 3-PH, 50/60 Hz

Kilowatt output 12.2 kW
Input current 200/208/240/480,

1-PH 70/68/58/29 A @ 12.2 kW

200/208/240/480/600 V,

3-PH 42/40/35/18/17 A @ 12.2 KW

Output current 25–85 A
Rated output voltage 143 VDC
Duty cycle @ 104° F 60% @ 85 A, 230–600 V, 3-PH

60% @ 85 A, 480 V, 1-PH

50% @ 85 A 240 V, 1-PH

50% @ 85 A, 200–208 V, 3-PH

40% @ 85 A, 200–208 V, 1-PH

100% @ 66 A, 230–600 V, 1/3-PH

Open circuit voltage (OCV) 305 VDC
Dimensions with handles 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H)
Weight w/7.6 m (25′) torch 32 kg (67 lbs.)
Gas supply Clean, dry, oil-free air or nitrogen
Optimum inlet gas pressure 7.6–8.3 bar (110–120 psi)
Minimum inlet gas pressure 5.2 bar (75 psi)
Recommended inlet gas flow rate Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi)

Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)

Input power cable length 3 m (10′)
Power supply type Inverter–IGBT
Engine drive requirement 20 kW for full 85 A output
Certifications CSA-certified for use in the Americas and Asia, except China
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty

Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.


Standard configurations

CSA 75° hand torch 75° and 15° hand torch 180° full-length machine torch 180° full-length machine torch and 75° hand torch
Torch lead length 7.6 m (25′) 15.2 m (50′) 7.6 m (25′) 7.6 m (25′) 10.7 m (35′) 15.2 m (50′) 10.7 m/7.6 m (35’/25′)
Powermax85 SYNC power supplies Without remote pendant With remote pendant Without remote pendant Without remote pendant With remote pendant Without remote pendant With remote pendant
Standard power supply 087183 087184 087187
Power supply with CPC port and voltage divider 087185 087186 087207 087189 087208 087190 087191
Power supply with CPC port, voltage divider and serial port 087192 087218 087219
CE 75° hand torch 75° and 15° hand torch 180° full-length machine torch 180° full-length machine torch and 75° hand torch
Torch lead length 7.6 m (25′) 15.2 m (50′) 7.6 m (25′) 7.6 m (25′) 10.7 m (35′) 15.2 m (50′) 10.7 m/7.6 m (35’/25′)
Powermax85 SYNC power supplies Without remote pendant With remote pendant Without remote pendant Without remote pendant With remote pendant Without remote pendant With remote pendant
Standard power supply 087196 087197 087200
Power supply with CPC port and voltage divider 087198 087199 087201 087202 087203 087204
Power supply with CPC port, voltage divider and serial port 087205 087220 087206

Custom configurations

Select power supply, torch, work cable, cartridges, and other components

Power supply options

Standard power supply Power supply with CPC port and voltage divider Power supply with CPC port, voltage divider and serial port
Powermax85 SYNC 200–600 V CSA
087213 087214 087215
Powermax85 SYNC 400 V CE
 
087210 087211 087212

Torch options

View the Torches and Consumables section below for torch and cartridge options.

Cable options

Control cables
Cable length Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage CNC, D-sub connector, divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7.6 m (25′) 128650 228350 023206 223048 223236 223239
15.2 m (50′) 128651 228351 023279 123896 223237 223240
22.8 m (75′) 128652
Work cables
Cable length Hand clamp C-style clamp Ring terminal
7.6 m (25′) 223035 223203 223209
15.2 m (50′) 223034 223204 223210
22.8 m (75′) 223033 223205 223211

Hypertherm Powermax85 SYNC plasma cutter Torches and consumables

SmartSYNC torches

Hypertherm Powermax85 SYNC plasma cutter

SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.

Hand torches Machine torches Robotic/Mini
75° 15° 180° 180° 90° 45°
4.5 m (15′)​ 059733
7.6 m (25′) 059726 059723 059719 059734 059731 059729
10.7 m (35′) 059720
15.2 m (50′) 059727 059724 059721 059735 059732 059730
22.8 m (75′) 059728 059725 059722 059767 059766

Hypertherm Powermax85 SYNC plasma cutter Hypertherm cartridges

The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.

Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function. As a result, there may be burn marks on the tip of the cartridge. This is normal and not a sign of damage.

Drag cutting and FineCut for hand torches

Hypertherm cartridges
Process Cartridge
85 A 428935
65 A 428931
45 A 428927
FineCut® hand cutting 428928

These cartridges have different dimensions as compared to traditional consumables which need to be factored when using cutting templates and guides.

Drag cartridge:

FineCut cartridge:

Hypertherm Powermax85 SYNC plasma cutter Mechanized and FineCut for machine torches

Hypertherm cartridges
Process Cartridge
85 A 428934
65 A 428930
45 A 428925
FineCut® mechanized cutting 428926
Ohmic ring kit 428895

(contains 3 #420580 ohmic rings)

Mechanized cartridges can be used on hand torches if a stand-off is desired.

Powermax85 SYNC plasma cutter Max removal and max control gouging

Hypertherm cartridges
Process Cartridge
Max removal gouging 45–85 A 428932
Max control gouging 45–85 A 428933
Hypertherm cartridges
Process FlushCut™
85 A 428953
65 A 428952

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Frequently Asked Questions

Please tell us what you want to mark, the size and desired power and other information.

Yes, we will, English manual and video will come along with the machine.You also can contact our service team if you need any help during use our machines.

Delivery time is 20-30 days after receiving the deposit

You can make the payment to our bank account, Western Union or PayPal:30% deposit in advance, 70% balance against the copy of B/L.

MOQ is one set, and warranty is one year.